Empowering you with Electrical Data
Volta Insite™ continuously monitors your electrical assets and helps
identify issues before they become a problem.
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The Problem
The Hidden Challenges of Electrical Management
Unpredictable Downtimes
Navigating the unpredictability of system failures to maintain continuous operations.
Uncertainty About Power Quality
Addressing the complexities of maintaining consistent power quality in a dynamic electrical landscape.
Lost Operational Hours
Countering the impact of lost productivity due to unexpected power interruptions and failing equipment.
Escalating Maintenance Costs
Tracking the rising costs of upkeep to optimize long-term financial efficiency.
The Solution
Discover InsiteAI: Your Comprehensive Electrical Asset Management Solution
Volta Insite's engineers add context to the data to help our users fully understand the health of their electrical system.
Predictive Maintenance
InsiteAI's advanced algorithms forecast potential issues before they become problems, enabling proactive
interventions.
Prevent downtimes before they even occur.
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Power Quality Insights
Our state-of-the-art InsiteAI offers real-time monitoring of power delivery and generation, allowing you to
make
data-driven decisions.
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- Facility Power Quality
Most power quality issues are not detected by normal plant information systems, but their consequences
include plant
downtime, reduced capacity, production waste, premature equipment failure, and significant financial impact.
- Utility Level Power Quality
“Dirty power” is a term used to describe electricity that deviates from this standard due to spikes, surges,
and dips
and is more commonplace than you would expect. We can pinpoint the anomalies as they happen.
Dedicated Engineering Support
You are not alone, we help you harness the full potential of InsiteAI. Our engineers employ a deep understanding of
electrical systems to ensure you have the data needed to make informed decisions.
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"Our site saw several current single-phase events. The utility stated it was not on their side, but Volta InsiteAI showed otherwise. This helped prove that the power feed was the culprit and impacting our operations. Since we switched to the new transformer we have not had this issue again."
- J.H.
Applications Engineer
The Features
Continuous Real-Time Monitoring for Your Peace of Mind
InsiteAI provides continuous real-time data and analysis of an electrical asset’s operating condition and efficiency.
portal.voltainsite.com
Charlotte, NC
Power Metering
Node Status:
Cloud Connected
APPARENT POWER
4.96
kVA
UPTIME
1,421
Days
VOLTAGE
548.85
Volts
CURRENT
3.01
Amps
HP
5.98
HP
FREQUENCY
59.99
Hz
Wave Forms
Node Status:
Cloud Connected
S/N: 20052
Data Collection
Our cloud connected sensors are easily installed on your most critical electrical assets.
Data Analysis
Electrical data is then pushed up to the Volta Insite cloud for analysis.
Intelligent Actions
InsiteAI continuously monitors your electrical assets and helps identify issues before they become a problem.
Optimized Maintenance
Once installed our Insite Node provides continuous real time voltage and current readings.
Volta Insite Hardware
There are two major hardware components to the Volta Insite solution that
require installation:
Node 2.0
The Node collects data for calculations and measurements. It sends this
data to the cloud and shares it with the user interface when requested.
It's typically placed in the MCC room but can also be located externally
for easy access during operation.
VI Module 3.0
Each Node comes with a VI-Module which mounts within a cabinet, fused
disconnect, MCC bucket, or other suitable location. The VI-Module has
terminals for connecting current transformers and voltage taps.
Case Study
Real-World Applications of Volta Insite
In a world where operational efficiency is paramount, staying ahead of equipment failures is a game-changer. With InsiteAI's powerful combination of real-time alerts and advanced analytics, businesses now have the tools they need to predict and prevent potential disruptions before they occur.
Client Problem: VFD and Pump operated normally under utility power but would kick off under generator power. Multiple technicians and an electrical contractor recommended to the customer that an expensive power harmonic filter was required to address the problem.
Volta Insite was called in to determine the root cause of the issue and with our data captures and continuous monitoring we were able to document transient events when utility power switched over to back-up generator power. The transient events on power switch-over showed that the voltage from the generator was oscillating significantly. Simply adding a small filter on the sense side of the voltage regulator resulted in the system working correctly and a 20x savings.
Stackpole
Client Problem: 750 Ton Hydraulic Press, Motor and VFD had failed catastrophically twice, at a heavy cost for each incident with multiple days of downtime during a high priority production run.
Volta Insite was called in to asses if the motor rebuild was at fault for the previous failures. As the equipment ran we used our continuous waveform captures to monitor the complete work cycle of the motor. With this data we determined the motor was being overloaded across the full 7 second work cycle, leading to overheating and eventual failure.
The simple solution was to slow the work cycle down to 9 seconds, which resulted in an immediate continuation of production without any additional failures. This allowed the customer to fulfill their contract on time.
The simple solution was to slow the work cycle down to 9 seconds, which resulted in an immediate continuation of production without any additional failures. This allowed the customer to fulfill their contract on time.
Client Problem: During multiple black-out tests there were incidents of motor and VFD failure on air recirculation fans.
Volta Insite was called in by Johnson Controls during the commissioning phase for the new hospital. Concerns arose about transients and over voltage conditions due to the number of harmonic filters in the facility and how they affected the current and voltage of the power distribution system. With our continuous waveform and transient captures, we were able to prove that voltage transients were minimal in nature and not the underlying issue. Volta Insite’s further diagnostics identified the cause of failure was faulty manufacturing on the air recirculation fans.
Our Goal is Zero Unexpected Downtime and Lower Operating Costs for Our Customers.
With Volta Insite’s automated intelligence solution, asset monitoring becomes proactive rather than reactive. By detecting anomalies early on, businesses can address potential issues before they escalate, saving time, money, and ensuring uninterrupted operations.
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