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predictive maintenance for cement manufacturing image depicting cement manufacturing plant

Maximize Efficiency and Minimize Downtime with Volta InsiteAI

Cement manufacturing stands as one of the oldest industrial processes, vital for numerous applications in our daily lives. However, its continuous and high-volume production poses significant challenges, especially when it comes to monitoring equipment health and preventing unexpected failures.
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The Challenge:

Monitoring asset conditions in a cement plant is no small feat. With equipment scattered across diverse and often remote locations, manual monitoring becomes impractical. Yet, failure to keep track can lead to severe consequences including production loss, increased maintenance costs, and compromised worker safety.

The Solution: Volta InsiteAI

Enter Volta InsiteAI, utilizing Electrical Signature Analysis (ESA) alongside advanced machine learning algorithms. By continuously monitoring asset performance, detecting anomalies, and analyzing complex machine data, InsiteAI empowers maintenance and reliability professionals with actionable insights.


Prevent Unplanned Downtime: Identify potential issues before they escalate, allowing ample time for proactive maintenance and minimizing unexpected shutdowns.
Optimize Maintenance Strategies: Leverage data-driven decision-making to streamline maintenance activities, reducing costs and extending equipment lifespan.
Enhance Safety: Prioritize worker safety by proactively addressing equipment failures and minimizing risks associated with malfunctioning machinery.
asset monitoring for the cement manufacturing industry image depicting cement manufacturing

Making Operations Run Smoothly for Your Business

Enhanced Equipment Lifespan

Protect your critical equipment and achieve a better ROI on every asset.

Optimal Energy Use

Benefit from real-time monitoring to ensure energy efficiency.

Predictive Maintenance

Reduce downtimes and keep your operation running smoothly.

What Our Partners Say

Image of motor about testimony on several current single-phase events
"Our site saw several current single-phase events. The utility stated it was not on their side, but Volta InsiteAI showed otherwise. This helped prove that the power feed was the culprit and impacting our operations. Since we switched to the new transformer we have not had this issue again."
- J.H.
Applications Engineer
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Faults We Have Predicted With InsiteAI

Exceeding Max Starts per Hour

Loose Belt Condition
Contactor Degradation
Under Voltage Condition
Current THD
Power Drop
Voltage THD
VFD Faults
Distribution Ground Fault
Over Current Event
Phase Loss
Voltage Imbalance
Current Imbalance
Bearing Wear/Failure
Utility Power Quality
Increased Number Of Events
Intermittent Ground Faults
Rotor Bar Failure

Unlock the Future of Cement Manufacturing with Volta Insite Request a Demo Today!

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